AI + PLC
- September 5, 2024
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One of the most notable trends in August 2024 has been the development of AI-powered control systems. Industry leaders have announced AI-based solutions to assist the accuracy and adaptability of automation processes. These systems are capable of real-time learning and self-optimisation to enable a more efficient operation across various industries – from manufacturing to energy management.
Siemens have announced new AI-enhanced PLC systems; they will be utilising machine learning algorithms to predict and mitigate potential failures, in real time, to reduce downtime and maintenance costs. The new systems are already being piloted in several large-scale manufacturing facilities, showing promising results in improving overall equipment effectiveness.
AI-powered control systems integrate machine learning, data analytics, and predictive algorithms to manage and automate complex operations. Unlike traditional control systems, which rely heavily on pre-defined rules and manual adjustments, AI-driven systems adapt in real-time, learning from data patterns and operational feedback.
One of the most notable examples is in the manufacturing sector, where companies are deploying AI-based systems to fine-tune production lines. These systems monitor machinery conditions, predict maintenance needs, and adjust processes on-the-fly to minimize downtime and waste. A leading automaker recently reported a 25% increase in production efficiency and a 15% reduction in operational costs after implementing an AI-powered control system.
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